EXTRUDER LAMINATION MACHINE CONTROL PANEL

Scalar Automation is a trusted manufacturer of Extruder Lamination Machine Control Panels for the converting and flexible packaging industry. Our control panels are designed to deliver precise extrusion control, synchronized lamination performance, stable web tension, and reliable high-speed operation in demanding production environments.

With deep expertise in PLC, VFD, and servo-based automation systems, we provide customized control solutions that enhance product quality, improve energy efficiency, and ensure long-term machine reliability.

Advanced Automation Architecture
Our extruder lamination machine control panels are engineered using advanced automation platforms to ensure seamless coordination between extrusion, lamination, and winding sections.

PLC Systems
S7-1200
S7-1500
These PLC systems provide high processing speed, reliable communication, and flexible expansion capability for complex extrusion and lamination processes.

Drive Systems (VFD & Motion Control)
G120
G120C
V20
S120
The drive configuration enables smooth and accurate control of extruder motors, chill roll systems, haul-off units, unwind, and rewind sections with precise torque and speed synchronization.

Servo Motion Control
V90 Servo Drives
Servo systems are implemented for high-precision applications such as nip positioning, thickness control, and synchronized web handling to maintain consistent lamination quality.

HMI Integration
Our control panels support multiple HMI options based on customer requirements:

Siemens
Weintek
Schneider
WECON
Kinco
The HMI interface provides intuitive and real-time machine control, including:

Extruder temperature and speed monitoring
Line speed and tension settings
Production data display
Alarm diagnostics and fault history
Recipe management for different material combinations
Maintenance reminders and safety alerts

Key Functional Features
✔ Accurate extrusion speed and temperature coordination
✔ Precise multi-zone web tension control
✔ Synchronized drive control for stable lamination
✔ Smooth start-up and shutdown sequences
✔ Uniform film thickness and bonding quality
✔ Energy-efficient drive configuration
✔ Advanced safety interlocks and protection systems
✔ Easy troubleshooting and reduced downtime

Engineering & Panel Construction
Industrial-grade electrical components
Organized wiring layout for simplified maintenance
Proper ventilation and thermal management system
Clearly labeled terminals and structured panel design
PLC program validation and drive parameter testing
Pre-dispatch performance and safety testing
Each control panel is manufactured according to industrial electrical standards to ensure durability and continuous operation in high-load environments.

Retrofit & Modernization Solutions
Scalar Automation also undertakes complete retrofit and automation upgrades for extruder lamination machines, including:

Replacement of relay-based panels
Upgradation from outdated PLC systems
Conversion from DC drives to advanced AC VFD systems
Complete automation revamping for improved efficiency and safety
Our retrofit solutions help increase machine performance, reduce maintenance costs, and extend equipment life.

Export Capability
We manufacture and export extruder lamination machine control panels to domestic and international markets. Each panel is supplied with:

Complete electrical drawings and documentation
PLC and HMI program backups
Standardized labeling and identification
Quality inspection and performance testing
Panels are customized as per client specifications and international standards.

Applications
Extruder lamination machines
Flexible packaging production lines
Film extrusion and coating systems
High-speed web handling and converting machines

Why Choose Scalar Automation?
Specialized expertise in converting industry automation
Custom-engineered control panel solutions
Advanced PLC, VFD, and servo-based systems
Reliable retrofit and export services
Complete technical support from design to commissioning